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#319 from Innovative
Leader Volume 7, Number 1
January 1998
Profitability
Mechanism and the Competitive Edge
by Sandra Donovan, Ph.D.
Dr.
Donovan, president of Donovan Associates, is a consultant to
senior management on increasing profits, achieving growth,
commercializing technology, and improving operating
effectiveness.
You can reach her at ssdonovan@aol.com; (609) 936-1880.
Conventional
wisdom tells us to marry our company's strengths with our
customers' needs in order to be competitive.
But merely being competitive is no longer enough.
How can we win
the competition game? Consider
focusing on your Profitability Mechanism.
A Profitability
Mechanism describes the few, specific, key items or actions that
have the most impact of the profitability of a product or service.
Can you pinpoint those specific factors that make up the
Profitability Mechanism in your business? In my work with senior executives, I’m frequently surprised
to learn that they haven’t viewed their businesses in terms of
the specific factors that most lever their profitability.
These executives are missing an effective way to view their
bottom line--and enhance their company's competitive edge.
To see how this works, here's an example.
Example: Commodity Chemicals
In a
large-volume, commodity chemicals operation, market price is set
by the supply/demand relationship.
Raw materials comprise the greatest portion of delivered
costs, and greatest operating efficiency for large-scale plants is
obtained by running close to capacity around the clock seven days
a week. Moreover, a
small fraction-of-a-cent differential in cost or price is
significantly magnified by the huge volumes involved.
Thus, the
Profitability Mechanism for a commodity chemical facility includes
a favorable supply/demand relationship, a cost-advantaged raw
materials source, an efficient, continuously
operating
world-scale plant, the wherewithal to move raw materials and
products continuously, and the ability to sell product at
favorable to no-less-than break-even prices.
What can the
managers of a chemicals plant do to influence the Profitability
Mechanism to their advantage?
This example is more than hypothetical; I faced this issue
when I was an officer of Standard Oil Chemicals, and general
manager of its Nitrogen Chemicals Division.
We could
control--or at least influence--four of the components of the
Profitability Mechanism, namely, the cost of raw materials, size
and operation of the plant, logistical movement of raw materials
and products, and ability to sell product.
In the Nitrogen
Chemicals Division, about 80 percent of the raw material costs to
make ammonia -- a major product in itself as well as feedstock for
other Nitrogen Division products -- was the cost of natural gas.
Unfortunately, when I became the head of the division, our costs
for natural gas from external vendors were far too expensive, in
relationship to the market price of the final products, for the
division to ever be profitable.
But luck was on
our side: I took the job just as natural gas was being
deregulated. This
meant that a customer could contract for its own gas purchase and
transport and not be dependent upon the traditional natural-gas
supply chains. Today,
natural gas deregulation is history, but current changes in
utilities and telephone service are reminiscent of our environment
then.
Thanks to
aggressive, hard work, we built our own acquisition program for
natural gas and cut raw material costs to enable profitability, assuming we did everything else right.
That
"everything else" included the Profitability Mechanism
items we could influence, the second being plant size and
operation. A basic philosophy within Standard Oil was always to
size major units
at world-scale, and to build in a manner that made future
expansions very cost-effective.
That’s how our division's ammonia plant was built, and we
were the beneficiaries of this foresight.
We kept the plant running continuously, and we maintained
spares of critical components on site to minimize any down time.
Materials
movement was the next item we addressed.
Our knowledgeable and hard-working professionals in charge
of logistics needed to step back and examine the underpinnings of
their operation. We
did this through benchmarking and, with what we learned, we were
able to improve productivity and reduce costs, even though the
volume of products was increasing during this period.
The final
Profitability Mechanism item within our control was the ability to
sell all of our production. We
had a number of different products, each with its own market and
margins.
Within broad
limits, we could produce the mix of products wanted by the markets
and, obviously, we wanted to produce that mix of products that
would offer the optimum combination of margins in the marketplace.
We quickly
realized that manufacturing was producing as much of everything as
seemed convenient and logical to make, and that the sales force
had no insights as to the different margins on different products.
To both manufacturing and sales, a ton of one product was
the same as a ton of another product.
Our approach to
optimizing revenue was to introduce a simple tool to the sales
force that enabled them to understand the margin on each product
and to distribute their energies accordingly.
Once they had this information, the sales force could
optimize revenues and margins.
This led, in turn, to being able to instruct manufacturing
each month on the best product mix to produce.
As a result, both revenues and margins improved.
Because cost of
natural gas comprised such a large proportion of manufacturing
costs, we found that reducing this expense and running the
world-scale plant continuously had the biggest impact on profits. The next most important factor was optimizing the mix of
products made and sold. Improving materials logistics also had a
meaningful impact on profits.
There was,
however, one Profitability Mechanism item over which we really had
no control: The supply/demand balance in the marketplace for a
product. We were one
of many producers worldwide, and had to be guided by the
conditions in the marketplace.
Since we couldn't control the supply/demand balance, we did
the next best thing, and that was to preferentially manufacture
the products that we felt would be tight, and not to release
additional production to an already oversupplied situation.
Coupling
Profitability Mechanism to Competitive Edge
To achieve a
competitive edge, you must couple the Profitability Mechanism to
one of two ways.
1. "Be the
Best" at providing your product or service with regard to
those elements that most impact the Profitability Mechanism.
In other words, "Be the Best at Playing the
Game." This is
what we did for the Nitrogen Chemicals Division. A world-scale
plant operating continuously with attractively priced natural gas,
a focused sales force, effective materials logistics, and
attention paid to market conditions made our division the best in
the region at supplying quality products, on time and
cost-effectively for thousands of customers.
2. Use your
company's unique expertise to "Change the Profitability
Mechanism" to your advantage. In other words, "Change
the Rules of the Game."
Microsoft Corporation is a
classic example of a company that changed the Profitability
Mechanism by changing the ground rules.
Mainframe computers dominated the industry in the early
'80s, and conventional wisdom agreed that personal computers were
just a curiosity, a toy.
Bill Gates,
however, had the vision to realize that the barrier to widespread
use of personal computers was user-friendly technology. He introduced the necessary software, and the
explosive growth of the Microsoft Corporation—and parallel
decline in IBM, the leading mainframe computer corporation—is
history.
A company is
usually suited to either change the rules or to be the best at
playing the game, but not both.
Often, an agile company with good research and development
and engineering capabilities will find it’s best equipped to
change the rules of the game.
It can invent new products and services, change the supply
chain, and define its own Profitability Mechanism.
Microsoft is not unique: High-tech companies including
Intel, Cisco Systems, America Online and Netscape have all
reinvented their industries and become dominant players in the
process.
Often a
well-capitalized company with global presence--particularly in a
mature industry--will find its advantage is to leverage its vast
resources to be best at playing the game.
Good examples of these best-in-class leaders are Procter
& Gamble, GE and Coca-Cola.
How do innovative
companies change the rules of the game? They start by identifying the standard conventions,
assumptions or perspectives in their industry.
A classic example of a change in perspective is realizing
that orange juice can be a drink at times other than breakfast.
A company in the hospitality business might examine why the
charge for hotel rooms must be from a typical check-in time of 4
p.m. to check-out time of noon the following day.
Why can't hotel room charges be on a rolling 24-hour basis
like rental cars? Many
conventions are so ingrained that we become blind to them.
The next step is
to explore what would happen if these conventions or assumptions
didn’t exist, or were the opposite of what they are, or if new
conditions (expanding global markets, new technology, greater
productivity) or different Profitability Mechanisms were
substituted. Thinking
"outside of the box" in this manner can prove quite
illuminating.
Finally, it’s
necessary to explore what combination of changes to conventions,
assumptions, perspectives or Profitability Mechanism you can
deliver. In doing this, play from your company's core competencies
and strength, and seek to implement the changes that offer the
greatest leverage and probability of success.
Can you identify
the Profitability Mechanism for each of your different product or
services lines? Is
your company better suited to strive to "Be the Best at
Playing the Game," or is it in a position to "Change the
Rules of the Game"? Whichever route you choose, profitability for your product or
service can be increased through appropriate coupling of the
Profitability Mechanism with one of the two ways to enhance your
company's competitive edge.
©1997 Sandra
Donovan
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